1. BaSaMa & HiWi
    2.  

Design and Aerodynamic Optimization of a Miniaturized Smart Flow Measurement Probe

Institut
Lehrstuhl für Produktentwicklung und Leichtbau (TUM-ED)
Typ
Masterarbeit /
Inhalt
experimentell / theoretisch /  
Beschreibung

About Vectoflow
Vectoflow is developing the next generation of intelligent aerodynamic probes that combine flow measurements with integrated distance sensing capabilities. These systems will enable highly accurate wall-resolved measurements and support future autonomous wind tunnel testing concepts.
 

Thesis Objective
The objective of this thesis is to develop and optimize a miniaturized smart flow probe that integrates distance sensing technology while maintaining excellent aerodynamic measurement performance.

The iProbe product family is comprised of an Air Data Computer integrated within the body of a flow probe. The iProbe offers a compact plug and play product for wind tunnel applications, eliminating the need for a traverse setup. The device can be set up in minutes and immediately provides data, making it a great tool for use in universities or multi-disciplinary research projects, where different teams need access to the device. We want to extend the usage of the probe to integrate the data stream to real-time CFD and to have a better information about its position during the experiment and especially in a near wall measurement setup. The work combines aerodynamics, product development, simulation, and experimental validation and provides the opportunity to contribute directly to future aerospace sensing systems. During another thesis the sensing technology for the distance measurement has been sourced and the task is to miniaturize the probe, integrate the sensor and improve the post-processing speed.


Your Tasks

  • Analyze existing multi-hole probe and smart probe concepts
  • Define mechanical and aerodynamic requirements for a miniaturized integrated sensor system
  • Develop multiple probe concepts using CAD tools
  • Perform CFD simulations to assess aerodynamic performance
  • Investigate the influence of sensor integration on flow disturbances and measurement accuracy
  • Optimize probe geometry for manufacturability and performance
  • Develop and manufacture prototype components using additive manufacturing technologies
  • Support laboratory and wind tunnel validation activities
  •  Compare the performance of the developed concept against existing probe designs
  • Generate design guidelines for future Vectoflow smart probe products


Expected Outcomes

  • Complete smart probe design concept
  • CFD-based aerodynamic optimization study
  • Functional prototype hardware
  • Experimental validation data
  • Design recommendations for industrial implementation
  • Potential scientific publication

What We Offer

  • Opportunity to work on cutting-edge aerospace sensing technology
  • Access to modern simulation and testing facilities#
  • Close collaboration with experienced engineers and researchers
  • High industrial relevance of the research work
  • Potential transition to a permanent engineering position at Vectoflow
Voraussetzungen

Candidate Profile

  • Master's student in Aerospace Engineering, Mechanical Engineering, Mechatronics, Physics, or a related discipline
  • Experience with CAD and CFD software
  • Interest in product development and applied aerodynamics
  • Hands-on attitude and enthusiasm for experimental work
Industriepartner
Vectoflow
Möglicher Beginn
April 2027
Kontakt
Tim Kunath
Raum: MW2633
tim.kunathtum.de
Ausschreibung